The Kitchen: Part II - Behind the Walls

 While it's not as interesting, certainly the electrical, plumbing and insulation are worth mentioning. 

Electrical and plumbing: done

The south-facing window was removed and covered. We had matching bricks leftover from a previous project that were used on the exterior. It's not an interesting photo, but the mason did an exceptional job and you really can't tell that there was a modification.

Deleted window with fire blocker foam

We moved the sink from the south wall to the west wall and once the plumber and electrician did their jobs, I filled gaps and holes with fire blocker insulation (the orange stuff). After that, I put fiberglass insulation into the stud bays. It was especially tedious because there weren't very many standard width bays, so I had to trim the batts down to size. I always wear long sleeves, gloves, a respirator and glasses when I work with fiberglass insulation. I also run an air purifier, which you can see in the photo below. 

Insulated

The Kitchen: Part II - The Arch

 With the header in place, Nick was then able to remove the majority of the wall and open up the dining room into the kitchen. He used his trusty Milwaukee multi-tool to cut straight lines into the lathe and plaster, which enabled him to remove the wall cleanly and without cracking to the areas we wished to retain.

 

Nick's grand vision was to have the new arch mimic the existing arch in the living room. I helped him trace the curves of the existing arch onto a template that he transferred onto plywood, making the required adjustments given the larger opening. He cleverly created a decorative tie-in where the arched upper would meet the adjacent vertical wall. This was necessary because we stole about 6 inches from the dining room for our counter peninsula.

 

The laborer who installed the drywall had a difficult time with the arch, but eventually got it to Nick's satisfaction. The way to install drywall on a curve is to get it damp until it softens enough to bend. I read that it works best to use 1/4 inch drywall and install two layers, but I think our guy was working with 1/2 inch drywall.

The Kitchen: Part II - Support Header

In order to get more counter space in our small kitchen without building an addition, we had to remove the wall between the kitchen and dining room. This was complicated by the fact that the existing wall was load bearing and we wanted to salvage the coved ceiling in the dining room. 

Coved ceiling

Nick built a temporary wall to support the ceiling joists while we installed a header beam.

Temporary support wall

Nick created the support beam by gluing 2 x 10" boards together with 1/2" plywood in the middle to achieve the correct depth. He cut the existing studs so that the top portions would remain in-use and the bottom portions would provide temporary support until he installed vertical support studs at each end. As I recall, Nick was able to get the beam lined up all by himself and then we worked together to wedge it into place while standing on ladders. The beam was heavy and it was quite a feat!

Header beam installed

The Kitchen: Part II - Demolition

My dear Uncle Chuck has been asking for an update on our house projects for quite some time, and writing a blog post just hasn't made it to the top of my list. I guess we've just been too busy DOING for me to get down to writing. Well, here's an update. In the spring of 2020, just as the world was sent home from work to hide from the coronavirus, Nick and I were in the midst of planning a PROPER kitchen remodel.

Over the long Memorial Day weekend, we gladly tore out those cabinets that I had striped, sanded, and repainted. We pulled up the floating cork floor and ripped out the lathe and plaster. 

We carried all of the debris out the back door and around to the front of the house using 5 gallon buckets. Since our house is up several steps from the street, if we had used a wheel barrow, we would have had to navigate those steps and then use a ramp to get it into the truck. The buckets solution was actually easier, in my opinion. It took something like four thousand trips (I don't really know how many) from the kitchen to the work truck and I definitely made more trips than Nick because he was using his muscle on some of the more difficult demolition inside.